Volkswagen 5-speed Manual Gearbox 0AF Workshop Manual

Volkswagen 5-speed Manual Gearbox 0AF Workshop Manual PDF

Volkswagen 5-speed Manual Gearbox 0AF Workshop Manual. The 5-speed manual gearbox 0AF is installed in the

in conjunction with a 4-cylinder engine.

CONTENTS:

Technical data

  • Gearbox identification
  • Location on gearbox
  • Identification code, assembly allocation and capacities
  • Overview – power transmission
  • Calculating overall gear ratio “i”
  • General repair notes
  • Components

Clutch

  • Fault finding, power transmission
  • Repairing clutch mechanism
  • Overview
  • Assembly overview – pedal cluster
  • Removing and installing over-centre spring
  • Removing and installing clutch pedal
  • Removing and installing mounting bracket
  • Removing and installing master cylinder
  • Removing and installing clutch position sender G476
  • Assembly overview – hydraulics (LHD)
  • Assembly overview – hydraulics (RHD)
  • Removing and installing slave cylinder
  • Bleeding clutch system
  • Repairing clutch release mechanism
  • Assembly overview – clutch release mechanism
  • Removing and installing clutch release lever, release bearing and guide sleeve
  • Repairing clutch

Controls, housing

  • Repairing selector mechanism
  • Repairing selector mechanism
  • Removing and installing gear knob and cover
  • Removing and installing gaiter with selector lever knob and noise insulation
  • Repairing gear lever and selector housing (through 10.06)
  • Repairing gear lever and selector housing (from 11.06)
  • Assembly overview – removing and installing selector cables
  • Removing and installing selector mechanism
  • Adjusting selector mechanism
  • Plastic relay lever
  • Removing and installing gearbox, Jetta 2005 ▸, Golf Variant 2007 ▸ and Golf Variant 2010 ▸
  • Removing gearbox
  • Installing gearbox
  • Removing and installing gearbox, Jetta 2011 ▸
  • Removing gearbox, Jetta 2011 with 2.0 l – 85 kW engine
  • Installing gearbox, Jetta 2011 with 2.0 l – 85 kW engine
  • Transporting gearbox
  • Checking gear oil
  • Dismantling and assembling gearbox
  • Overview – gearbox
  • Assembly overview
  • Assembly overview – removing and installing cover for gearbox housing and 5th gear
  • Assembly overview – removing and installing clutch housing
  • Assembly overview – removing and installing input shaft, output shaft, differential, selector mechanism and selector forks
  • Dismantling and assembling procedure
  • Repairing gearbox housing and clutch housing
  • Repairing selector unit
  • Dismantling and assembling selector forks

Gears, shafts

  • Input shaft
  • Dismantling and assembling input shaft
  • Output shaft
  • Dismantling and assembling output shaft

Final drive – rear differential

  • Renewing flange shaft oil seals with gearbox installed
  • Renewing oil seal for left flange shaft
  • Renewing seal for right flange shaft
  • Differential
  • Dismantling and assembling differential
  • Adjusting differential

Edition 06.2010
Language: English
Format: PDF
Pages: 168
Size: 5.38 Mb
Free download Volkswagen 5-speed Manual Gearbox 0AF Workshop Manual PDF
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