Volkswagen 6-speed manual gearbox 0AG Workshop Manual

Volkswagen 6-speed manual gearbox 0AG Workshop Manual. The 6-speed manual gearbox 0AG is installed in the Jetta 2006 ▸ and Golf Variant 2008 ▸ in conjunction with a 4-cylinder engine.

Repair Group

Technical data

  • Gearbox identification
  • Location on gearbox
  • Identification codes, assembly allocation, capacities
  • Overview – power transmission
  • Calculating overall gear ratio “i”
  • General repair notes
  • Components

Clutch

  • Fault finding, power transmission
  • Repairing clutch mechanism
  • Overview
  • Assembly overview – pedal cluster
  • Removing and installing over-centre spring
  • Removing and installing clutch pedal
  • Removing and installing mounting bracket
  • Removing and installing master cylinder
  • Removing and installing clutch position sender G476
  • Assembly overview – hydraulic system
  • Removing and installing slave cylinder
  • Bleeding clutch system
  • Repairing clutch release mechanism
  • Repairing clutch

Controls, housing

  • Fault finding, power transmission
  • Repairing selector mechanism
  • Installation position of selector mechanism
  • Removing and installing selector lever knob and cover
  • Removing and installing gaiter with selector lever knob and noise insulation
  • Repairing selector lever and selector lever housing (through 10.06)
  • Repairing selector lever and selector lever housing (from 11.06)
  • Assembly overview – removing and installing selector cables
  • Plastic relay lever
  • Removing and installing selector mechanism
  • Adjusting selector mechanism
  • Removing and installing gearbox
  • Removing gearbox
  • Installing gearbox
  • Torque settings
  • Checking gear oil
  • Dismantling and assembling gearbox
  • Overview – gearbox
  • Assembly overview
  • Assembly overview – removing and installing cover for gearbox housing and 5th and 6th gear
  • Assembly overview – removing and installing clutch housing
  • Assembly overview – removing and installing input shaft, output shaft (drive pinion), differential, selector mechanism and selector forks
  • Dismantling and assembling procedure
  • Repairing gearbox housing and clutch housing
  • Repairing gearbox housing cover
  • Repairing selector unit
  • Dismantling and assembling selector forks

Gears, shafts

  • Input shaft
  • Dismantling and assembling input shaft
  • Output shaft
  • Dismantling and assembling output shaft

Final drive – differential

  • Renewing flange shaft oil seals with gearbox installed
  • Renewing oil seal for left flange shaft
  • Renewing seal for right flange shaft
  • Differential
  • Dismantling and assembling differential
  • Adjusting differential

Edition 08.2007 (MEX5R007720)
Language: English
Format: PDF
Pages: 144
Size: 4.96 Mb
Free download Volkswagen 6-speed manual gearbox 0AG Workshop Manual PDF
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