Volkswagen 6-speed Automatic Gearbox 09G Workshop Manual

Volkswagen 6-speed Automatic Gearbox 09G Workshop Manual PDF

Volkswagen 6-speed Automatic Gearbox 09G Workshop Manual. The 6-speed manual gearbox 09G is installed in the Golf Variant 2007 ➤ , Golf Variant 2010 ➤, Jetta 2005 ➤, Jetta 2011 ➤ in conjunction with a 4-cylinder engine.

CONTENTS:

Technical data

  • Suggestions and criticism, general repair notes
  • Suggestions and criticism of this workshop manual
  • General repair notes
  • Gearbox
  • Torque converter
  • ATF
  • Automatic gearbox control unit J217 with fuzzy logic
  • Control units in vehicle
  • Information on “09G gearbox”
  • Tools
  • Gearbox
  • Gaskets, seals and oil
  • Nuts and bolts
  • Electrical components
  • Guided fault finding, vehicle self-diagnosis and testing
  • Gearbox identification
  • Gearbox codes
  • Capacities
  • Planetary gearbox and final drive
  • Codes, gearbox allocation, ratios

Torque converter

  • Torque converter
  • Identification of torque converter
  • Draining torque converter
  • Removing and installing torque converter oil seal
  • Installing torque converter

Controls, housing

  • Connecting “tester”
  • Connecting vehicle diagnosis, testing and information system VAS 5051
  • Electrical and electronic components and their locations
  • Multifunction switch F125
  • Removing multifunction switch F125
  • Installing multifunction switch F125
  • Adjusting multifunction switch F125
  • Selector mechanism up to 02.2009
  • Overview of selector mechanism up to 02.2009
  • Removing and installing selector mechanism with selector lever up to 02.2009
  • Removing and installing selector lever cable up to 02.2009
  • Checking selector lever cable
  • Adjusting selector lever cable
  • Emergency release of selector lever
  • Removing and installing knob
  • Checking selector mechanism
  • Selector mechanism from 03.2009 onwards
  • Overview of selector mechanism in vehicles from 03.2009 onwards
  • Removing and installing selector lever and selector mechanism with selector lever cable from 03.2009 onwards
  • Emergency release of selector lever
  • Removing and installing gearbox, Jetta 2005 ▸, Bora 2006 ▸, Golf Variant 2007 ▸, Jetta Wagon 2008 ▸
  • Removing gearbox, vehicles with 1.6 l – 75 kW and 2.0 l – 110 kW (FSI) engines
  • Installing gearbox, vehicles with 1.6 l – 75 kW and 2.0 l – 110 kW (FSI) engines
  • Removing gearbox, vehicles with 2.5 l, 110 kW engine
  • Installing gearbox, vehicles with 2.5 l, 110 kW engine
  • Torque settings, gearbox to engine
  • Removing and installing gearbox, Jetta 2011 ▸
  • Removing gearbox, Jetta 2011 with 2.0 l – 85 kW engine
  • Installing gearbox, Jetta 2011 with 2.0 l – 85 kW engine
  • Removing gearbox, Jetta 2011 with 2.5 l – 125 kW engine
  • Installing gearbox, Jetta 2011 with 2.5 l – 125 kW engine
  • Torque settings, gearbox to engine
  • Transporting gearbox
  • ATF cooler
  • Assembly overview – ATF cooler
  • Checking ATF level and topping up
  • Checking ATF level
  • Topping up ATF
  • Draining and filling ATF

Gears, control

  • Renewing oil seal for selector shaft
  • ATF pan
  • Removing and installing ATF pan
  • ATF strainer
  • Removing and installing ATF strainer
  • Valve body
  • Assembly overview
  • Removing and installing valve body
  • Removing and installing wiring harness with 14-pin connector (for solenoid valves)
  • Removing and installing wiring harness with 8-pin connector (for sender)
  • Removing and installing gearbox input speed sender G182
  • Removing and installing gearbox output speed sender G195

Final drive – differential

  • Renewing oil seals for flange shafts
  • Renewing oil seal for flange shaft

Edition 04.2010
Language: English
Format: PDF
Pages: 116
Size: 4.13 Mb
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