Volkswagen 3-Cylinder Injection Engine Workshop Manual

Volkswagen 3-Cylinder Injection Engine Workshop Manual PDF

Volkswagen 3-Cylinder Injection Engine Workshop Manual. The 3-Cyl. Injection Engine is installed in the Volkswagen Fox 2004 ➤

  • Engine ID: BMD, CHF B

CONTENTS:

Technical data

  • Technical Data
  • Engine number
  • Engine features

Cylinders, engine block, support, protector

  • Engine – remove and install
  • Removal – indications
  • Additional notes and assembly works in vehicles with air conditioning
  • Installation
  • Tightening torques

Crankshaft, pistons

  • Engine – disassemble and assemble
  • Part I – Operating Poly-V belt
  • Part II – Operating the chain
  • Poly-V belt – remove and install
  • Control box – remove and install
  • Engine block, seals
  • Crankshaft seals
  • Crankshaft seal (pulley side) – replace
  • Crankshaft seal (flywheel side) – replace

Cylinder head, valve control mechanism

  • Cylinder head
  • Cylinder head – disassemble and assemble
  • Cylinder head – remove and install
  • Distribution times – check
  • Roller chains – remove and install
  • Distribution times – adjust
  • Compression – check
  • Camshaft mechanism – repair
  • Camshaft mechanism – repair
  • Camshaft – check axial clearance
  • Valve seat – trim
  • Valve guides – check
  • Valve stem seal – replace

Lubrication system

  • Lubrication system components – remove and install
  • Engine oil
  • Oil crankcase – remove and install
  • Oil pressure and Oil pressure switch F1 – check

Cooling system

  • Cooling system components – remove and install
  • Cooling system components on body side
  • Cooling system components, engine side
  • Cooling system hose connection diagram
  • Cooling system – drain and replenish
  • Radiator – remove and install
  • Water pump – remove and install

Supply system – tank, Fuel pump (pre-supply pump) G6

  • Fuel supply system components – remove and install
  • Fuel supply system components – remove and install
  • Safety measures in fuel supply works
  • Cleaning rules
  • Fuel pump (pre-supply pump) G6 – remove and install
  • Fuel level sensor G – remove and install
  • Fuel reservoir – remove and install
  • Fuel shut off in case of accident
  • Fuel pump (pre-supply pump) G6 – check
  • Supply system – drain the air
  • Activated charcoal filter system
  • Operation
  • Activated charcoal filter system components – repair
  • Reservoir ventilation – check
  • Engine power electronic adjustment (electronic accelerator)
  • Operation
  • Engine power electronic adjustment (electronic accelerator)

Supply system – fuel injection

  • Injection system – repair
  • Component location
  • Fuel injection components – remove and install
  • Intake manifold – remove and install
  • Fuel distributor with injection valves – remove and install
  • Air filter set – disassemble and assemble
  • Air filter set – remove and install
  • Safety measures
  • Cleaning rules
  • Technical data
  • Check components
  • Injection valves – check
  • Residual pressure and fuel pressure regulator – check
  • Engine control unit J623
  • Engine control unit J623 – remove and install
  • Check and erase the fault memory in the Engine control unit J623
  • Functions and components – adapt

Exhaust system

  • Exhaust system components – remove and install
  • Exhaust manifold, catalyst and front exhaust pipe with intermediate muffler
  • Rear muffler with supports

Ignition system

  • Ignition system – repair
  • Ignition system components – remove and install
  • Ignition coils with final power stages – remove and install
  • Safety measures
  • Test data, Spark plugs Q

Edition 12.2009 (BRA5R007520)
Language: English
Format: PDF
Pages: 116
Size: 3.44 Mb
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