Volkswagen 3-Cylinder Diesel Engine Workshop Manual

Volkswagen 3-Cylinder Diesel Engine Workshop Manual PDF

Volkswagen 3-Cylinder Diesel Engine Workshop Manual. The 3-Cyl. Diesel Engine is installed in the Volkswagen Fox 2004 ➤

  • Engine ID: BNM

Repair Group

Technical data

  • Technical data
  • Engine number
  • Engine features

Cylinders, engine block, support, cover

  • Engine – remove and install
  • Removal – indications
  • Engine – fix on assembly stand
  • Notes regarding installation
  • Tightening torque
  • Supports for the power drive group
  • Additional removal information and instructions for vehicles with air conditioning

Crankshaft, pistons

  • Engine – dismantle and assemble
  • Poly-V belt – remove and install
  • Crankshaft flanges and flywheel – remove and install
  • Crankshaft oil seal, pulley side – replace
  • Crankshaft seal flange – replace
  • Counterbalance shaft and retaining frame – remove and install
  • Counterbalance shaft – remove and install
  • Crankshaft – remove and install
  • Crankshaft dimensions
  • Pistons and connecting rods – dismantle and assemble
  • Piston and cylinder dimensions

Cylinder head, valve control mechanism

  • Cylinder head – remove and install
  • Timing belt – remove and install, adjust
  • Cylinder head – remove and install
  • Compression – check
  • Valve command – repair
  • Valve seats – rework
  • Valve guides – check
  • Valve stem seal – replace
  • Camshaft – remove and install

Lubrication system

  • Lubrication system components – remove and install
  • Crankcase – remove and install
  • Checking the oil pressure and the oil pressure switch

Cooling system

  • Cooling system components – remove and install
  • Cooling system components in the body
  • Cooling system components in the engine
  • Cooling system hose connection diagram
  • Cooling system – drain and replenish
  • Radiator – remove and install
  • Water pump – remove and install
  • Thermostat – remove and install

Supply system – Fuel tank, fuel pump

  • Fuel supply system components – remove and install
  • Fuel tank components with accessories – remove and install
  • Fuel filter – repair
  • Safety measures for working on the fuel supply system
  • Cleanliness rules
  • Fuel tank – remove and install
  • Fuel pump – remove and install
  • Fuel meter sensor – remove and install
  • Fuel pump – check
  • Accelerator mechanism – repair
  • Auxiliary pump – check
  • Auxiliary pump – remove and install

Overcharge – turbo

  • Overcharge system with turbocharger
  • Safety measures
  • Cleanliness rules
  • Turbocharger – remove and install
  • Intake air cooling system (intercooler) components – remove and install

Supply system – mechanical injection (diesel)

  • Maintaining the direct injection Diesel system
  • Installation locations – overview
  • Safety measures
  • Cleanliness rules
  • Intake manifold valve – repair
  • Injectors – repair
  • Sealing ring for injectors – remove and install
  • Injectors – remove and install
  • Engine command unit
  • Engine command unit – remove and install
  • Querying and erasing fault memory of the engine command unit
  • Adjusting functions and components

Exhaust system

  • Exhaust system components – remove and install
  • Exhaust gas recirculation system
  • Exhaust gas recirculation system components – remove and install
  • Vacuum hose connection diagram

Chamber pre-heating system

  • Chamber pre-heating system – check
  • Checking heating plugs

Edition 02.2009 (BRA5R007720)
Language: English
Format: PDF
Pages: 128
Size: 4.21 Mb
Free download Volkswagen 3-Cylinder Diesel Engine Workshop Manual PDF
https://cloud.mail.ru/public/3ZZ8/agmvEnNRD