Hyundai 2007 ELANTRA (HD) Body Repair Manual PDF

2007 huyndai Elantra HD Body Repair Manual PDF

This Body Repair Manual provides detailed repair procedures for repair of commonly damaged structural panels on the Hyundai 2007 ELANTRA(HD). To aid in the information of the damaged vehicle, body construction,  replacement parts, body dimensions, body sealing locations, corrosion protection, body modification tools, plastic parts and body repair procedures are contained herein. The repair procedures specify locations where body members may be structurally sectioned. All of the repair procedures have been performed on Hyundai ELANTRA(HD) body shells and that is currently available in most auto body repair shops. The repair procedures illustrated in this manual were developed to simplify body repair in order to reduce insurance costs, and indirectly, cost of ownership. The vehicle should not be sectioned in locations other than those illustrated in this repair manual. Furthermore, these repair procedures DO NOT apply to any other vehicle. The individuals performing the work must assume full responsibility for the quality of their workmanship. We believe this manual to be helpful for Hyundai dealers, and anticipate it to be effectively used for Hyundai vehicle bodies. For the services of other than collision-damaged body parts of the Hyundai ELANTRA(HD), refer to the ELANTRA(HD) shop manual.The illustrations and descriptive text in this manual were correct at the time of printing. It is the policy of HYUNDAI MOTOR COMPANY to continuously improve its products. Specifications and procedures are subject to change at any time without notice.

CONTENTS
GENERAL INFORMATION
GENERAL GUIDE LINES AND PRECAUTIONS …………………………………………………………………….. GI-2
SRS AIR-BAG ………………………………………………………………………………………………………………………. GI-3
ELECTRONIC PARTS …………………………………………………………………………………………………………… GI-4
CORROSION PROTECTION AND SEALING ………………………………………………………………………….. GI-4
SIDE BODY PANELS………………………………………………………………………………………………………………GI-4
WELDING …………………………………………………………………………………………………………………………… GI-5
BODY CONSTRUCTION
FRONT & REAR BODY ………………………………………………………………………………………………………… BC-2
SIDE BODY …………………………………………………………………………………………………………………………. BC-3
BODY DIMENSIONS
GENERAL …………………………………………………………………………………………………………………………… BD-2
MEASUREMENT METHOD …………………………………………………………………………………………………. BD-2
FRONT BODY ……………………………………………………………………………………………………………………… BD-4
SIDE BODY …………………………………………………………………………………………………………………………. BD-6
INTERIOR A………………………………………………………………………………………………………………………… BD-8
INTERIOR B………………………………………………………………………………………………………………………… BD-11
REAR BODY ………………………………………………………………………………………………………………………… BD-13
UNDER BODY (PROJECTED DIMENSIONS) ………………………………………………………………………… BD-15
UNDER BODY (ACTUAL-MEASUREMENT DIMESIONS) ……………………………………………………… BD-18
BODY PANEL REPAIR PROCEDURE
FENDER APRON PANEL ASSEMBLY …………………………………………………………………………………… BP-2
FRONT SIDE MEMBER(PARTIAL) ………………………………………………………………………………………. BP-7
FRONT PILLAR …………………………………………………………………………………………………………………… BP-11
SIDE SILL (PARTIAL) ………………………………………………………………………………………………………….. BP-19
CENTER PILLAR …………………………………………………………………………………………………………………. BP-22
QUARTER PANEL ……………………………………………………………………………………………………………….. BP-31
BACK COMPLETE PANEL ASSEMBLY AND REAR FLOOR SIDE MEMBER ……………………………. BP-36
BODY SEALING LOCATION
FLOOR………………………………………………………………………………………………………………………………… BS-2
UPPER AND SIDE BODY ……………………………………………………………………………………………………… BS-5
UNDER BODY………………………………………………………………………………………………………………………. BS-8
HOOD …………………………………………………………………………………………………………………………………. BS-9
TRUNK LID …………………………………………………………………………………………………………………………. BS-10
CORROSION PROTECTION
ZINC-PHOSPHATE COAT & CATIONIC ELECTRODEPOSITION PRIMER ……………………………… CP-2
ANTIVIBRATION PADS-LOCATION & SECTION ………………………………………………………………….. CP-3
ATTACHMENT OF ANTIVIBRATION PADS …………………………………………………………………………. CP-6
UNDER BODY COAT …………………………………………………………………………………………………………… CP-7
SIDE BODY …………………………………………………………………………………………………………………………. CP-8
CAVITY WAX INJECTION…………………………………………………………………………………………………….. CP-9
UNDER BODY ANTI-CORROSION AGENT …………………………………………………………………………… CP-10

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