HYDRA-MATIC 4L40-E/5L40-E Transmission Repair Manual

HYDRA-MATIC 4L40-E 5L40-E Transmission Repair Manual PDF

HYDRA-MATIC 4L40-E/5L40-E Transmission Repair Manual. Beginning at the start of production for some 1999 models, BMW has introduced a new 5 speed automatic transmission that is designed and manufactured by General Motors Powertrain division in Strasbourg, France and is illustrated in Figure 1. This new transmission is designated as follows:

  • GM Designation – 5L40-E BMW Designation – A5S 360R

Model year 1999 applications are as follows:

  • 3 Series BMW, with 2.5L Gasoline Engine, Used in USA and Japan.
  • 3 Series BMW, with 2.8L Gasoline Engine, Used in USA and Japan.
  • 5 Series BMW, with 3.0L Diesel Engine, Used Worldwide.

Model year 2003 applications are as follows:

CONTENTS:

  • 5L40-E IDENTIFICATION TAG INFORMATION
  • CUT-AWAY VIEW AND COOLER LINE IDENTIFICATION
  • COMPONENT APPLICATION CHART
  • SOLENOID APPLICATION AND RESISTANCE CHARTS
  • INTERNAL WIRE SCHEMATIC
  • TCM LOCATION, CONNECTOR I.D. AND UNDERHOOD FUSE BLOCK I.D
  • ELECTRONIC COMPONENT LOCATER
  • INTERNAL MODE SWITCH DESCRIPTION
  • DIAGNOSTIC TROUBLE CODES AND DESCRIPTION
  • GENERAL OPERATION AND DESCRIPTION
  • FLUID LEVEL CHECKING PROCEDURE
  • LINE PRESSURE TESTS
  • OIL PRESSURE PASSAGE IDENTIFICATIONS
  • CHECK BALL DESCRIPTIONS
  • TRANSMISSION DISASSEMBLY
  • TRANSMISSION EXPLODED VIEW
  • COMPONENT REBUILD SECTION
  • CASE ASSEMBLY
  • OIL PUMP ASSEMBLY
  • DIRECT AND REVERSE CLUTCH HOUSING
  • FORWARD AND COAST CLUTCH HOUSING
  • FORWARD SPRAG ASSEMBLY
  • INTERMEDIATE SPRAG ASSEMBLY
  • INTERMEDIATE AND OVERDRIVE CLUTCH HOUSING
  • LOW SPRAG ASSEMBLY
  • CENTER SUPPORT ASSEMBLY
  • 5L40-E PLANETARY CARRIER ASSEMBLY
  • 4L40-E PLANETARY CARRIER ASSEMBLY
  • VALVE BODY ASSEMBLY
  • CHECKBALL LOCATIONS
  • FINAL TRANSMISSION ASSEMBLY
  • BOLT IDENTIFICATION CHART
  • TORQUE SPECIFICATIONS

Language: English
Format: PDF
Pages: 128
Size: 8.77 Mb
Free download HYDRA-MATIC 4L40-E/5L40-E Transmission Repair Manual
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