ATSG F5A5A, F5A51, A5GF1, A5HF1 Transmission Repair Manual

ATSG F5A5A, F5A51, A5GF1, A5HF1 Transmission Repair Manual PDF

ATSG MITSUBISHI F5A5A (F5A51) & HYUNDIA/KIA A5GF1, A5HF1 (F5A51) Transmission Repair Manual. This is a five speed, Front Wheel Drive transaxle, with fully electronic controls for the upshifts and downshifts, with 5th gear being overdrive. The individual gear ratios are achieved through three planetary gear sets. The components of the planetary gear sets are driven or held by means of four multi-plate drive clutch packs, two multi-plate brake clutch packs, one reduction brake band and two one way clutches.

To minimize fuel consumption, the torque converter clutch is applied by the PCM, depending on throttle position and vehicle speed. These units are currently found in several Mitsubishi models, some Hyundai models and some Kia models, as shown in Figure 1 and 2. The 2007 and later Hyundai models and the 2006 and later Kia models have an added line pressure control solenoid, along with a revised shift solenoid application.

CONTENTS:

  • IDENTIFICATION CODE STAMPING LOCATION
  • GENERAL DESCRIPTION AND OPERATION
  • VEHICLE APPLICATION CHART
  • INTERNAL COMPONENT LOCATIONS
  • COMPONENT AND SOLENOID APPLICATION CHARTS
  • SOLENOID LOCATIONS
  • SOLENOID OPERATION AND FUNCTION
  • TRANSAXLE FLUID TEMPERATURE SENSOR
  • INTERNAL WIRE HARNESS
  • CASE CONNECTOR PIN ID & RESISTANCE CHART
  • WIRE SCHEMATIC (Mitsubishi Only)
  • CASE CONNECTOR PIN ID & RESISTANCE CHART
  • WIRE SCHEMATIC (Hyundai Only)
  • WIRE SCHEMATIC (Kia Only)
  • TRANSAXLE RANGE SWITCH (Mitsubishi Only)
  • CONNECTOR VIEWS (Mitsubishi Only)
  • TRANSAXLE RANGE SWITCH (Hyundai Only
  • CONNECTOR VIEWS (Hyundai Only)
  • TRANSAXLE RANGE SWITCH (Kia Only)
  • CONNECTOR VIEWS (Kia Only)
  • INPUT AND OUTPUT SPEED SENSORS
  • PCM AND PCM LOCATIONS
  • DIAGNOSTIC TROUBLE CODES (Mitsubishi Only)
  • DIAGNOSTIC TROUBLE CODES (Hyundai and Kia Only)
  • FLUID PASSAGE IDENTIFICATION
  • PRESSURE TAP LOCATIONS
  • AIR CHECK LOCATIONS
  • LINE PRESSURE SPECIFICATIONS
  • TRANSAXLE DISASSEMBLY
  • COMPONENT REBUILD
  • TRANSAXLE CASE ASSEMBLY
  • REDUCTION (OWC-2) SPRAG ASSEMBLY
  • REAR COVER ASSEMBLY
  • REDUCTION BAND SERVO
  • REVERSE/OVERDRIVE CLUTCH HOUSING ASSEMBLY
  • OVERDRIVE CLUTCH HUB ASSEMBLY
  • PLANETARY GEAR TRAIN ASSEMBLY
  • UNDERDRIVE CLUTCH HOUSING ASSEMBLY
  • DIFFERENTIAL (RING GEAR) ASSEMBLY
  • DIRECT PLANETARY CARRIER ASSEMBLY
  • DIRECT CLUTCH HOUSING ASSEMBLY
  • SECOND CLUTCH RETAINER ASSEMBLY
  • OIL PUMP ASSEMBLY
  • VALVE BODY ASSEMBLY (Mitsubishi, Pre-06 Kia and Pre-07 Hyundai Only)
  • VALVE BODY ASSEMBLY (2006-Up Kia and 2007-Up Hyundai Only)
  • TRANSAXLE FINAL ASSEMBLY
  • LOW SPRAG (OWC-1) FREEWHEEL DIRECTION
  • REDUCTION (OWC-2) SPRAG FREEWHEEL DIRECTION
  • REDUCTION BRAKE BAND ADJUSTMENT
  • BOLT CHART (Except Valve body) (See Valve Body Section For VB Bolts)
  • SPECIAL TOOLS
  • THRUST BEARING AND WASHER IDENTIFICATION AND LOCATIONS
  • TORQUE SPECIFICATIONS
  • FLUID AND END-PLAY SPECIFICATIONS

Language: English
Format: PDF
Pages: 172
Size: 15.51 Mb
Free download ATSG F5A5A, F5A51, A5GF1, A5HF1 Transmission Repair Manual PDF
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