2009 Geely EC718, EC718RV and EC715, EC715RV Workshop Manual PDF

2009 Geely EC718 , EC718RV and EC715, EC715RV Workshop Manual PDF scr

2009 Geely EC718, EC718RV and EC715, EC715RV Workshop Manual Free Download PDF

This workshop manual provides model year 2009 EC718/EC718RV and EC715/ EC715RV models specification, diagnostic and service information.

This manual does not include all the repair information required. It is for experienced and qualified personnel. A non-professional or non-qualified technician using the manual or not having the appropriate equipment and tools for repair, it may cause serious personal injury or damage to the vehicle.

To prevent personal injury or damage to the vehicles, please make sure follow the instructions below.

  • Carefully read through this manual. Fully understanding of “Warnings and Notices” in the “Overview” section is particularly
    important.
  • Repair procedures described in this manual is helpful for the repair work. When following the repair procedures in this manual,
    make sure use the recommended tools. If using tools other than recommended or not following the repair procedures, prior to
    commencing repair, ensure the safety of technical personnel and prevent personal injury or damage to customer vehicles.
  • When replacing parts, please use parts approved by Geely Automotive Co., Ltd. with the same part numbers. Do not use inferior
    parts.
  •  To reduce the risk of causing bodily harm and to reduce the possibilities of causing vehicle damage, please strictly follow all the
    warnings and notes. It is also important to realize that the “Warning” and the “Note” are not exaggerated. Non-compliance may
    lead to dangerous consequences.
  • Before repairing the airbag system components or working in the vicinity of airbag system, please refer to the “Airbag system
    component Locator” in the “Safety” section and the “Wiring Harness Routing Views” in the Wiring Diagram. Understand the
    airbag system components locations on a vehicle. Strictly follow all of the contents in the “Warnings and Notices”. Violating these will result in airbag deployment, personal injury or to unnecessary airbag system repair.

Main Table Of Contents:

Preface………………………………………………………..2
Warnings………………………………………………………3
Table of Contents………………………………………….5
Part One Vehicle Overview
1 Vehicle Overview……………………………………..1-1
1.1 Warnings and Notices………………………………………..1-3
1.2 Vehicle Inspection……………………………………………1-11
1.3 Lifting and Jacking the Vehicle………………………….1-14
1.4 Maintenance…………………………………………………..1-18
1.5 Service Information System………………………………1-26
1.6 Health and Safety……………………………………………1-28
1.7 Standards and Metrics……………………………………..1-33
1.8 Vehicle Specifications………………………………………1-37
1.9 Vehicle Identification Number……………………………1-58
1.10 Noise, Vibration and Abnormal Sound………………1-66
1.11 Water Leaks………………………………………………….1-69
1.12 Special Tools………………………………………………..1-71
Part Two Power System
2 Engine……………………………………………………2-1
2.1 Warnings and Notices………………………………………..2-9
2.2 Control System JL4G18-D………………………………..2-11
2.3 Fuel System JL4G18-D………………………………….2-222
2.4 Auxiliary Emission Control JL4G18-D……………….2-257
2.5 Engine Anti-theft System JL4G18-D…………………2-274
2.6 Engine Mechanical System JL4G18-D……………..2-299
2.7 Exhaust System JL4G18-D…………………………….2-429
2.8 Cooling System JL4G18-D……………………………..2-455
2.9 Lubricating System JL4G18-D…………………………2-499
2.10 Ignition System JL4G18-D…………………………….2-517
2.11 Starting / Charging System JL4G18-D……………2-547
2.12 Control System JL4G15-D…………………………….2-585
2.13 Fuel System JL4G15-D………………………………..2-797
2.14 Auxiliary Emission Control JL4G15-D……………..2-811
2.15 Engine Anti-theft System JL4G15-D……………….2-817
2.16 Engine Mechanical Systems JL4G15-D………….2-823
2.17 Exhaust System JL4G15-D…………………………..2-835
2.18 Engine Cooling System JL4G15-D…………………2-837
2.19 Lubrication System JL4G15-D……………………….2-854
2.20 Ignition System JL4G15-D…………………………….2-856
2.21 Starting / Charging System JL4G15-D……………2-871
3 Transmission / Drive Axle………………………….3-1
3.1 Warnings and Notices………………………………………..3-3
3.2 Clutch System…………………………………………………..3-4
3.3 Manual Transmission……………………………………….3-27
Part Three Chassis
4 Suspension System………………………………….4-1
4.1 Warnings and Notices………………………………………..4-3
4.2 Front Suspension………………………………………………4-4
4.3 Rear Suspension…………………………………………….4-35
4.4 Wheels and Tires…………………………………………….4-53
5 Transmission / Axle………………………………….5-1
5.1 Warnings and Notices………………………………………..5-2
5.2 Differential………………………………………………………..5-3
5.3 Drive Shaft System………………………………………….5-12
6 Brake System………………………………………….6-1
6.1 Warnings and Notices………………………………………..6-3
6.2 Front Brake………………………………………………………6-4
6.3 Rear Brake……………………………………………………..6-18
6.4 Hydraulic Brake………………………………………………6-29
6.5 Parking System……………………………………………….6-51
6.6 ABS / TCS / EBD / ESP……………………………………6-69
6.7 TPMS…………………………………………………………..6-101
7 Steering System………………………………………7-1
7.1 Warnings and Notices………………………………………..7-2
7.2 Hydraulic Power Steering System……………………….7-3
7.3 Steering Wheel and Steering Column………………..7-38
Part Four Electrical Equipment
8 Heating, Ventilation and A/C System………….8-1
8.1 Warnings and Notices………………………………………..8-2
8.2 Automatic Air-conditioning………………………………….8-3
9 Safety Protection Device…………………………..9-1
9.1 Warnings and Notices………………………………………..9-2
9.2 Airbag System………………………………………………….9-3
9.3 Pretension Seat Belt System…………………………….9-43
10 Vehicle Control System…………………………10-1
10.1 Warnings and Notices…………………………………….10-2
10.2 Computer / Integrated Systems……………………….10-3
10.3 Programming and Set Up……………………………..10-23
11 Body Electric………………………………………..11-1
11.1 Warnings and Notices…………………………………….11-9
11.2 Audio Entertainment System…………………………11-10
11.3 Navigation…………………………………………………..11-37
11.4 Lighting System…………………………………………..11-61
11.5 Glasses / Windows / Mirrors………………………..11-153
11.6 Wipers / Washers System…………………………..11-215
11.7 Instrument / Driver Information System…………11-272
11.8 Sunroof…………………………………………………….11-301
11.9 Central Locking………………………………………….11-326
11.10 Remote Anti-theft System………………………….11-371
11.11 Electric Seats…………………………………………..11-398
11.12 Defrosting……………………………………………….11-432
11.13 Horn……………………………………………………….11-447
11.14 Reverse Radar…………………………………………11-461
11.15 Instrument Cluster……………………………………11-488
11.16 Cigarette Lighter………………………………………11-499
11.17 Data Communication System…………………….11-513
Part Five Body
12 Body, Sheet Metal and Painting……………..12-1
12.1 Warnings and Notices…………………………………….12-4
12.2 Body Front End……………………………………………..12-5
12.3 Body Rear End……………………………………………12-13
12.4 Bumpers…………………………………………………….12-27
12.5 Doors…………………………………………………………12-38
12.6 Frame and Underbody………………………………….12-44
12.7 Seats………………………………………………………….12-53
12.8 Instrument Panel, Gages and Console……………12-61
12.9 Interior Trim………………………………………………..12-70
12.10 Exterior Trim……………………………………………..12-97
12.11 Plastic Panel Information and Repair………….12-109
12.12 Collision Repair………………………………………..12-112
12.13 Paint/Coatings…………………………………………12-157

2009 Geely EC718 , EC718RV and EC715, EC715RV Workshop Manual PDF scr1

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Free download 2009 Geely EC718 , EC718RV and EC715, EC715RV Workshop Manual PDF
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