2004 Volvo Models S40, V50 Wiring Diagrams PDF

2004 Volvo Models S40, V50 Wiring Diagrams PDF

2004 Volvo Models S40, V50 wiring diagrams, electrical troubleshooting manual, fuses, presented electrical wiring diagrams for 2004 Volvo Models S40, V50

Vehicles with SRS (Airbag)/SIPS bag/IC
(Inflatable Curtain) ………………………………………………… 2
Abbreviations……………………………………………………….. 5
How to use the wiring diagrams 1:2…………………………. 6
Electrical distribution 1:2………………………………………… 8
Fuses
Engine compartment distribution box F1-F8…………….. 10
Engine compartment distribution box F9-F18…………… 11
Engine compartment distribution box F20-F32…………. 12
Engine compartment distribution box F33-FH1 ………… 13
Central Electronic Module (CEM) F43-F52………………. 14
Central Electronic Module (CEM) F53-F66………………. 15
Central Electronic Module (CEM) F67-F86………………. 16
Battery, PF1-PF2…………………………………………………. 17
Relays
Ignition switch and relays……………………………………… 18
Engine compartment distribution box R2-R14…………. 19
Central Electronic Module (CEM) R15-R18…………….. 20
Relays – soldered………………………………………………… 21
Ground connections
Overview……………………………………………………………. 22
31/3 – 31/10 ……………………………………………………….. 23
31/11 – 31/66 ……………………………………………………… 24
31/67 – 31/84 ……………………………………………………… 25
31/88 – 31/114 ……………………………………………………. 26
31/115 – Ground connections in chassis…………………. 27
Control modules
Overview of locations…………………………………………… 28
Overview of designations……………………………………… 29
Central Electronic Module (CEM) 1:2 …………………….. 30
Low speed CAN data communication 1:2……………….. 32
LIN data communication 1:2…………………………………. 34
High speed CAN data communication……………………. 36
Data communication MOST………………………………….. 37
Start Control Module (SCU)………………………………….. 38
Accessory Electronic Module (AEM) ……………………… 39
Group 23 Fuel system
Engine management system, 5-cyl 1:2…………………… 40
Engine management system, 5-cyl Turbo 1:2 …………. 42
Engine management system, Diesel 1:2 ………………… 44
Emission control, 5-cyl…………………………………………. 46
Emission control, 5-cyl Turbo ……………………………….. 47
Group 26 Cooling system
Cooling fan…………………………………………………………. 48
Cooling fan Diesel……………………………………………….. 49
Group 27 Engine control
Cruise control………………………………………………………. 50
Cruise control, Diesel……………………………………………. 51
Group 32 Generator and voltage regulator
Power supply ……………………………………………………… 52
Power supply, Diesel …………………………………………… 53
Group 33 Starting system
Starting system…………………………………………………… 54
Starting system, Diesel ………………………………………… 55
Group 35 Lighting
High and low beam……………………………………………… 56
High and low beam (Bi-Xenon) ……………………………… 57
Manual beam length adjustment……………………………. 58
Automatic head light leveling (Bi-Xenon)………………… 59
Position/parking lights,Tail lights……………………………. 60
Position/parking lights, Tail lights (Bi-Xenon)…………… 61
Fog lights …………………………………………………………… 62
Fog lights LHD, Japan …………………………………………. 63
Brake lights ………………………………………………………… 64
Reversing lights ………………………………………………….. 65
Interior lighting 1:2 ………………………………………………. 66
Instrument and control illumination ………………………… 68
Follow-me-home lighting………………………………………. 69
Auxiliary light………………………………………………………. 70
Group 36 Additional electrical equipment
Rain Sensor ………………………………………………………. 71
Direction indicators and warning lights …………………… 72
Direction indicators and warning lights (Bi-Xenon) …… 73
Windshield wiper/washer ……………………………………… 74
Headlight washer ………………………………………………… 75
Wiper/washer, rear window ………………………………….. 76
Horn ……………………………………………………………… 77
Electronic immobilizer / Steering Column Lock Module
(SCL) ……………………………………………………………… 78
Anti-theft alarm …………………………………………………… 79
Accessory Electronic Module (AEM)………………………. 80
Group 37 Wiring and fuses
Diagnostics system……………………………………………… 81
12V outlet…………………………………………………………… 82
Towbar cable harness, 4-pin…………………………………. 83
Towbar cable harness, 7-pin…………………………………. 84
Towbar cable harness, 13-pin ………………………………. 85
Group 38 Instruments
Seat belt reminder ………………………………………………. 86
Driver information module…………………………………….. 87
Group 39 Other
Audio 1:2 …………………………………………………………. 88
Cellular phone 1:2 ………………………………………………. 90
Multimedia & traffic information ……………………………. 92
Subwoofer………………………………………………………….. 93
Handsfree ………………………………………………………….. 94
Automatic transmission AW55-51………………………….. 95
Shift interlock ……………………………………………………… 96
Transmission M66 ………………………………………………. 97
Group 59 Brake system
Brake control system…………………………………………… 98
Brake control system & STC…………………………………. 99
Brake control system & DSTC…………………………….. 100
Group 64 Steering
Electronic power steering …………………………………… 101
Group 83 Doors and openings
Central locking, front doors ………………………………… 102
Central locking, rear doors………………………………….. 103
Central locking, trunk lid/tailgate………………………….. 104
Child safety lock………………………………………………… 105
Central locking, fuel filler flap………………………………. 106
Signal receiver, remote-control, central locking……… 107
Power windows, front doors………………………………… 108
Power windows, rear doors ……………………………….. 109
Power sunroof…………………………………………………… 110
Group 84 Exterior decorative elements etc.
Power door mirrors ……………………………………………. 111
Heated door mirrors…………………………………………… 112
Heated rear window…………………………………………… 113
Group 85 Interior equipment
Power driver’s seat with memory function, left ………. 114
Power driver’s seat with memory function, right …….. 115
Power seat, LHD left………………………………………….. 116
Power seat, LHD right………………………………………… 117
Power seat, RHD right……………………………………….. 118
Power seat, RHD left …………………………………………. 119
Heated seats ……………………………………………………. 120
Group 87 Climate controls
Parking heater, auxiliary heater ………………………….. 121
Climate control system 1:2………………………………….. 122
Climate control system, Diesel 1:2……………………….. 124
Climate control system PTC element……………………. 126
Relay, electric engine heater ………………………………. 127
Group 88 Internal equipment
Supplemental Restraint System (SRS) 1:2 …………… 128
Rearview mirror with Auto-dimming……………………… 130
Connectors……………………………………….. 131
Junction points ………………………………….150
Cable harness routing in vehicle
Engine harness, Gasoline 5 cyl ……………………………157
Engine harness, Gasoline 5-cyl Turbo……………………157
Engine compartment harness……………………………….158
Dashboard harness …………………………………………….159
Infotainment harness …………………………………………..160
Floor harness……………………………………………………..161
Roof harness, S40 ………………………………………………162
Roof harness, V50 ………………………………………………163
Tunnel harness …………………………………………………..164
Driver’s door harness…………………………………………..165
Passenger door harness………………………………………165
Right rear door harness ……………………………………….166
Left rear door harness …………………………………………166
Trunk lid/tailgate harness, S40 ……………………………..167
Trunk lid/tailgate harness, V50 ……………………………..167
Component illustrations ……………………..168
Index ………………………………………………… 208

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