2003-2008 Hyundai Coupe Body Repair Manual PDF

2003-2008 Hyundai Coupe Body Repair Manual scr1

2003-2008 Hyundai Coupe Body Repair Manual PDF Free Download

EXEMPLE: GENERAL GUIDE LINES AND PRECAUTIONS

The Hyundai TIBURON/COUPE is a completely new vehicle design. During its development, close attention has been given to safety, stability, weight and corrosion protection. Typical of unit body design, the Hyundai TIBURON/ COUPE is designed so that the front and rear compartments will absorb much of the collision energy so that the passengers are better protected. During collisions, these front and rear energy absorbing systems may be severely damaged. During repair, these damaged areas must be returned to their original strength and geometry. If this is not properly done, the vehicle will not provide the intended level of protection to its occupants in the event of another collision.

The repairs described in this manual were performed on TIBURON/COUPE body shells. In some instances special fixtures were welded in place to support the structure. During the repair of an actual vehicle, the interior would be fully disassembled and standard jack screws or portable braces may be used for temporary support.

During the repair of an accident involved vehicle, the vehicle must first be returned to pre-impact dimensions prior to beginning the sectioning repair procedures. The extent of damage that must be repaired should then be evaluated to determine the appropriate repair procedures. This manual provides locations and procedures where structural sectioning may be employed. It is the responsibility of the repair technician, based upon the extent of damage, to determine which location and procedure is suitable for the particular damaged vehicle.

During the repair of a collision damaged automobile, it is impossible to fully duplicate the methods used in the factory during the vehicle manufacture. Therefore, auto body repair techniques have been developed to provide a repair that has strength properties equivalent to those of the original design and manufacture.
Certain guidelines and precaution are noted as follows.

CONTENTS:

GENERAL INFORMATION
GENERAL GUIDELINES AND PRECAUTIONS
SRS AIRBAG
ELECTRONIC PARTS
CORROSION PROTECTION AND SEALING
SIDE BODY PANELS
WELDING

BODY CONSTRUCTION
BODY COMPONENTS
ZINC-GALVANIZED STEEL PANELS
HIGH-STRENGTH STEEL PANELS
FRONT BODY
SIDE BODY
UNDER BODY
REAR BODY
FENDER & HOOD
ROOF
DOOR

REPLACEMENT PARTS
FRONTBODY
SIDE BODY
REAR BODY
DOOR

BODY DIMENSIONS
GENERAL
UPPER BODY
SIDE BOD
INTERIOR
UNDER BODY
ENGINE COMPARTMENT
LUGGAGE COMPARTMENT

BODY PANEL REPAIR PROCEDURE
RADIATOR SUPPORT PANEL
FENDER APRON AND FRONT SIDEMEMBER (ASSEMBLY)
FRONT SIDEMEMBER (PARTIAL)
FRONT PILLAR
SIDE SILL (ASSEMBLY)
SIDE SILL (PARTIAL)
QUARTER PANEL
REAR FLOOR
REAR SIDEMEMBER (ASSEMBLY)
REAR SIDEMEMBER (PARTIAL)
DOOR

BODY SEALING LOCATIONS
FLOOR
UPPER & SIDE BODY

CORROSION PROTECTION
ZINC-GALVANIZED STEEL PANELS
ZINC-PHOSPHATE COAT & CATIONIC ELECTODEPOSITION PRIMER
ANTI-CORROSION PRIMER
ANTIVIBRATION PADS-LOCATION & SECTION
ATTACHMENT OF ANTIVIBRATION PADS
UNDER BODY COAT
SIDE BODY
CAVITY WAX INJECTION
UNDER BODY ANTI-CORROSION AGENT

Language: English
Format: PDF
Pages: 131
Size: 214.4 Mb
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